簡(jiǎn)單介紹(Briefly Introduction) 

This terminal section analyzer is the first special instrument for testing terminal section developed by Huanell Technology in Chinese Mainland in 2006, and also the first test instrument developed in China. After more than 10 years of continuous optimization, it meets the customer's personalized needs from hardware to software, not just a set of standards for a brand of automotive wiring harness industry, but can completely customize product standards and make judgments according to the internal needs of enterprises. At present, there are over a hundred users involved in various fields such as automobiles, home appliances, electronics, electrical appliances, new energy, aerospace, high-speed rail, etc.


Main features:


1. Four fold cutting safety protection to ensure personnel safety during cutting;
2. The fixture is made of 45 # bearing steel that has undergone high-temperature hardening treatment (non aluminum) to prevent clamping wear and tooth end loosening.
3. After the grinding disc is installed on the machine, CNC precision milling is used to ensure full flatness and smoothness
4. The cutting disc is adjusted in three directions using XYZ, and the perpendicularity is calibrated with a dial gauge

1、 TCM 2000S Usage: This terminal cross-section analyzer is a one piece terminal cutting and grinding instrument, including cutting and grinding. Making a sample can be completed in about 5 minutes, with a wire diameter range of AWG00-AWG46 and a maximum clamping diameter of 10mm. This system is suitable for terminal cross-section analysis and testing requirements in industries such as automotive, home appliances, and electronics.

二、TCM 2000S系統(tǒng)特點(diǎn)(Characteristic)

2.1無(wú)需樹(shù)脂凝固(Without resin solidification)；
2.2端子專(zhuān)用夾具,適用于不同規(guī)格的端子(special Terminal fixture, suitable for different kinds of terminal blocks)；
標(biāo)準(zhǔn)夾具適用于AWG00～AWG46線（suit for AWG00～AWG46）；
2.3本設(shè)備可對(duì)切割時(shí)可進(jìn)行端子上下切割位置調(diào)整（The device can be carried out while cutting the vertical cutting position adjustment terminal）；
2.4方便測(cè)量端子壓接高度、寬度毛刺尺寸、壁厚、銅絲數(shù)量、壓縮比、壓接面積等計(jì)算（Easy to measure terminal crimp height, width burr size, wall thickness, the number of copper wire, the compression ratio , crimping and area calculation）；
2.5一鍵式導(dǎo)出報(bào)告(One-click Export excel Report)；

2.6 Terminal specialized fixtures can correspond to various sizes of terminals
Exquisite stainless steel material fixture, fine tooth clamping, a good assistant for precision cutting, corrosion-resistant;

2.7．Professional terminal analysis software in both Chinese and English (exported to the Asian and European markets), supporting the Windows operating system; Can analyze over 10 standard test data such as compression ratio C/R, C/H, C/W, porosity, etc., fully meeting standards such as VW60330, Renault 36-05-019/- G, PSA 9634115099, QC T 417.1-2001, etc; You can also customize testing standards without worrying about them; Accurately locate the testing location, provide a concise screen, and export the terminal section testing report (Excel format) with one click, which can be saved or printed.
三、系統(tǒng)結(jié)構(gòu)(System Structure)

1. 端子截面分析(Terminal Analyze)：進(jìn)口連續(xù)變倍光學(xué)系統(tǒng)(Imported continuous variable power optical system)；物鏡倍率0.7—4.5X

2. 視頻總倍率(Video total magnification)：65~419X

3. 適用線徑范圍：AWG00-AWG46，0mm2---50mm2,

4. 電源(Power supply)：AC100V~AC240V 功率（P）350W

5. 成像系統(tǒng)(Imaging Systems)： 德國(guó)Balser 500萬(wàn)高清彩色數(shù)字CCD攝像頭（German Balser 5 million high-definition color digital CCD camera）

6. 切割片規(guī)格：Φ100X0.5mm

7. 研磨砂紙(Polishing sandpaper)：125mm/ 1500#,

8. 華乃爾精密一體式切割研磨設(shè)備(Model),TCM2000S；

9. 專(zhuān)業(yè)端子截面分析軟件(Professional terminal section analysis software ),

10. 高精度基準(zhǔn)尺（Standard optical device）:0.1/10mm

11. 端子金相配件（Cleaning liquid）

12. 照明光源(Lighting)：可調(diào)白光照明裝置

13. 22 inch computer integrated

XX汽車(chē)部件有限公司
端子截面分析報(bào)告
Terminial Cross Section Analyzer Report
制造商	蘇州XXX汽車(chē)部件有限公司			送檢日期	2013-7-20
聯(lián)系人	趙XX	上下模規(guī)格		機(jī)臺(tái)號(hào)	M13#
端子／線型	Ｔ３２３１／ＡＷＧ１８			線型	AWG 18
測(cè)量設(shè)備	ＴＣＭ2０００S
測(cè)試結(jié)果	名稱(chēng)	數(shù)值	標(biāo)準(zhǔn)		結(jié)果
	Name	Value	Standard		Result
	端子壓接高度	2.250mm	'+/-0.05mm		√
	C/H:Crimp Height
	端子壓接寬度	3.884mm	'+/-0.05mm		√
	C/W:Crimp Width
	高度/寬度比率	57.9%	%		√
	(C/H)/(C/W)
	初始電線面積	3.000	As requirement		√
	Initial area
	原端子厚度	0.400	As requirement		√
	Original thickness
	端子壓接面積	2.570mm2	/		√
	Terminal crimping area
	截面縮小比	14.3%	5%--35%		√
	Narrow cross-section than
	壓縮比率	85.7%	65%--95%		√
	C/R:Compression Ratio
	壓接線數(shù)	37	As requirement		√
	Cross count
	支撐角度	3.892	0≤α≤30度		√
	Bending angle
	毛刺高度	0.049mm	≤1X底厚		√
	B/H:Burr Height Gh
	毛刺寬度	0.266mm	≤0.5X底厚		√
	B/H:Burr Width Gb
	支撐高度	0.461mm	≥1X底厚		√
	La Supporting height
	底部厚度	0.388mm	≥0.75X底厚		√
	B/T:Base Tickness
	羽翼末端間距	0.021mm	≤0.5X底厚		√
	CFE:Crimp Face Ends
	壓接翼與底部高度差	0.383mm	≥0.5X底厚		√
	F/C:Face End Clearance
	間隙率	14.3%	5%--35%		√
	Air inclusions
	EDGE(毛刺)寬率	18.3%	%
	Burr Width Ratio
	壁厚變化率		%
	Base Thickness Ratio
	端子拉力測(cè)試		%
	Pull Strength
外觀判定
1.線芯未呈蜂窩形或有間隙		√	2.羽翼至端子壁距離過(guò)近		√
3.羽翼至端子底距離過(guò)近		√	4.毛刺高度大于材料厚度		√
5.毛刺寬度大于材料寬度的1/2		√	6.壓接部位與端子體之間扭曲		√
7.羽翼尖高度差超出材料厚		√	8.壓接裂紋		√
9.羽翼未封閉或彈起		√	10.芯線漏出或夾在羽翼中間		√
合格/**切片照片若有1-10項(xiàng)中任何一不合格項(xiàng)(被選中)，此壓接即為不合格					OK
備注
檢測(cè)人	周小姐		檢測(cè)日期	2013-7-20